ION BOND TiN is a
wear resistant, biocompatible titanium nitride coating produced with the propriety ION
BOND physical vapor deposition (PVD) process.
ION BOND TiN Coating is a general purpose coating for machining of
iron based materials, metal fabricating, plastic molding, wear part, decorative and
medical device applications. The high hardness and low coefficeient of friction of ION
BOND TiN reduces erosion, abrasion and metal-on-metal wear. The coating also resists
corrosion. ION BOND TiN is not inclined to stick to or bond with other materials. Wear
surfaces and cutting edges remain free of galling and cold bonding for long periods of
time. ION BOND TiNs strong adhesion and dense, pore-free microstructure prevents
flaking and cracking at cutting edge or wear surfaces, even in cases of extreme
compressive forces. The rich gold color offers better wear resistance than gold itself for
the specialty decorative market and medical devices.
Applications
Metal Cutting
- Gear Cutting Tools
- Roughing and Finishing End Mills
- Drills, Reamers and Taps
- Broaches
- Carbide Inserts
- Cutoff Blades
Metal Fabricating
Cutting Tool Applications
ION BOND TiN is the ideal coating for a wide range of applications,
materials and cutting conditions where tool life and elevated feeds and speeds are
operating objectives. The high lubricity of ION BOND TiN facilitates chip flow, prevents
built up edge and reduces heat generated in the metal removal process. ION BOND TiN
reduces wear and rounding of cutting edges consequently improves the ease of cutting and
extends tool life.
ION BOND TiN is the coating of choice for machining general purpose
steels, stainless steels and wrought aluminum alloys. Suitable substrate materials
include: high speed steels, A,D,H,O and P series tool steels, powder metallurgy grades,
cemented carbide and cermets.
Other Applications
ION BOND TiN is suitable for dies, punches, and a variety of metal
stamping and forming tools. Other successful applications include plastic molds,
converting rolls, automotive and aircraft engine components, medical devices and
decorative components.
Features
- High Hardness
- Excellent Adhesion
- Coating Thickness 3 to 5 Microns
- Dense and Pore-Free Microstructure
- Increases Life Up to 10 Times
- Holds Sharp Edges
- Decorative Gold Color
- Non-Reactive
- Biocompatible
- Resists Corrosion